Digital factory: simulation of work processes in assembly

Simulation of human work with time analyses and ergonomic workplace design

Digital simulation of work processes to improve ergonomics and working time design

The simulation of human work deals with the digital reproduction of work processes in order to analyze and optimize them. This plays an important role in assembly planning, as it allows the processes to be planned in advance and examined for their efficiency and ergonomics. The simulation of human work is part of the digital factory, in which all production processes are virtually mapped and optimized.

In assembly planning, simulation is used to:

  • Analyze times: The duration of individual work steps and the entire assembly can be simulated in order to identify bottlenecks and optimize the assembly cycle.

  • Improve ergonomics: Simulation can help to identify ergonomic risks and design workplaces so that they are healthy and comfortable for employees.

  • Compare variants: Different assembly processes and variants can be simulated in order to best solution.

Human work is simulated using software programs that create digital human models (DMM) and virtual work environments (VAE). These programs make it possible to simulate the movements of employees and calculate the time required for each work step.

Advantages:

  • Increased efficiency: By optimizing the assembly processes, the time and costs of assembly can be reduced.

  • Improved ergonomics: Ergonomic risks can be minimized and the health of employees can be protected.

  • Better planning security: Simulation can help to avoid errors in planning and improve the quality of assembly.

Challenges:

  • Costs: The software for simulating human work can be expensive.

  • Complexity: Operating the software can be complex and requires trained personnel.

  • Accuracy: The accuracy of the simulation depends on the quality of the data used .

Human labor simulation is a powerful tool to optimize assembly planning and improve assembly efficiency and ergonomics. However, companies wishing to use this technology should be aware of the costs and complexity.

Back to the solution finder

Interesting solution?

Is this solution interesting for your production, or do you have further questions about one of our solutions?

Thomas Lang

Sales Management

Phone: +49 (421) 22325 0

Mail: info@plan-b-bremen.de

Or you can use our contact form. There you can briefly describe your request and we will then contact you directly.