Clamp Assembly

Correct positioning at all times for increased accuracy of fit with the clamp system

Inclusion of the clamps

Our fully automated clamp assembly is revolutionizing cockpit manufacturing in the automotive sector. With individually adapted parts separation and correct positioning of the clamps, we ensure increased accuracy of fit.

Assembly without workers ensures trouble-free processes and avoids assembly errors, which leads to 100% correctness and higher quality. Efficient production is achieved through a high level of self-sufficiency thanks to a parts bunker, and in-process tests of the clamping system guarantee the availability of parts.

Safety and efficiency combined optimally - that is our claim!

Correct assembly avoids downtime

Advantages of automatic staple insertion

  • Multiple redundant, fully automatic feeding of the clamps
  • Clamps positioned in the correct position for a reliable increase in cycle time
  • Optimal quality through uniform positioning in the process
  • Continuous performance control of the system via HMI display
  • Significant reduction in cycle time through star loading during non-productive times
  • Highest precision thanks to a guaranteed perfect fit in the cockpit
  • Less scrap thanks to significantly reduced necessary rework

Up to 50 staples per minute possible

Installation on the cockpit

Our clamp assembly on the automobile cockpit offers automatic timing between the working position and loading position with an impressive performance of up to 50 clamps per minute. It is faster, more reliable and more precise than manual setting by workers.

We adapt the star geometries individually to components, which leads to fewer interference contours between components and secondary beams. The flexible adaptation to new cockpit designs, smaller space requirements and reduced vibrations increase efficiency and product quality.

Thanks to parallel assembly and assembly work and integrated star arm exchange, we offer optimal solutions.

Correct recording at all times

The flexible system solution

Our self-developed system solution for clamp assembly is designed for robust use in production and can be flexibly expanded to include many functions.

  • The Plan B in-house development for clamps
  • Easily transferable to other components in injection molding automation
  • Lower costs: waste reduction and shorter cycle times for more efficiency
  • High cycle time: up to 50 staples per minute possible
  • Double load: two parts separation systems running in parallel
  • Can be rotated flexibly: switching between working and loading positions is integrated
  • Easily transferable: Ideal for components in injection molding automation

The Plan B clamp system at a glance

Video: Clamp assembly

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Interesting solution?

Is this solution interesting for your production, or do you have further questions about one of our solutions?

Thomas Lang

Sales Management

Phone: +49 (421) 22325 0

Mail: info@plan-b-bremen.de

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