Develop modular and individual automation concepts for future-oriented production

Is your company prepared for volatile markets, rapidly changing customer requirements and fluctuating demand - in short: for the future of production?

Ever more precise, faster, more flexible and also cheaper: the requirements in mechanical and plant engineering are constantly increasing. Along with this, the demand for high-performance solutions in manufacturing and production halls is also growing. We are very familiar with individual solutions: whether you are planning a completely new system, digitizing your existing production or need strategic advice for your positioning in Industry 4.0 - we are the right contact.

Solutions for your business

In over 25 years of successful activity in special machine and plant construction, many individual technical solutions have been developed that have optimally solved specific, recurring problems. And since it is well known that it is not a good idea to the proverbial „Wheel always new“ to invent, we present our established and tested solutions in a practical solution finder. You choose your industry, the process, the product and the degree of digitization and you will be shown exemplary solutions.

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Accompanying project management for the production of battery modules

Relieving the project management and strengthening the project structure by coordinating work on the plant and supporting root cause analysis

Automation of a production plant for endoscopy sheath tubes

Construction and implementation of the world's first newly developed fully automated production line for endoscopy treatment instruments

Automated measurement and quality control in medical technology

Fully automatic measurement and quality control of tissue strips according to FDA standards (Food and Drug Association)

Planning an automated production for implants

Planning a flexible loading of milling stations with mobile robotics and cobots in medical technology

Planning a flexible assembly system as a matrix

Conception and simulation of a flexible assembly system as an inhomogeneous matrix for central hand assembly

Partially automated assembly line for sports car transmissions

Planning and implementation of a partially automated assembly line for sports car transmissions with over 150 different assembly aids

Assembly trolley

Transporting and assembling on a means of transport

Roller conveyors in production and logistics

Sophisticated rolling systems for the assembly and transport of workpieces, pallets and more

Workpiece carrier

Picking up workpieces for feeding in the production process

WorkflowLiner™

Driverless transport vehicle for efficient movement of products and workpieces

Line Balancing

Balancing the assembly line - line balancing

Cycle time analysis of automated assembly systems

Analyze the cycle time of the assembly line through automation

NIO and backup strategy

Alternative option in assembly planning to complete unfinished processes or assemblies

Fieldbus in automation

Simplify the construction of networked automation systems and optimize processes with fieldbuses

Precedence graph

Visualizing the sequence of an assembly with the precedence graph

Assembly sequence

Clarification of the exact assembly sequence in the planning phase

Cycle time determination

Achieve the required planned quantity with cycle time determination

Instruction list in PLC programming

Controlling complex processes with the instruction list (IL) in PLC programming

Manual assembly / station

Use of a manual assembly / station in industry

Automatic assembly / station

Carrying out value-added work by automated machines

Semi-automatic assembly / station

Semi-automatic assembly mixes manual and automatic work

Collaborative assembly / station

In collaborative assembly, manual and automatic actions overlap

Interlinked assembly line

Planning of takt-based assembly lines through linking

Flexibly linked assembly line

The adaptable path to automation

Freely linked stations (matrix assembly)

Planning an assembly from freely linked assembly stations

Block layout

Start planning an assembly line using block layout

2D Layout

Determining the space requirements of an assembly line using a 2D layout

3D Layout

Plan the optimal space requirements of the assembly line with a digital 3D layout

Animated 3D layout

Animated 3D layouts are an extension of classic 3D layouts

Worker guidance

Error prevention through worker guidance

Process FMEA (Failure Mode and Effects Analysis)

Use FMEA to identify and avoid production errors and quality defects at an early stage

Data collection and analysis

Quality assurance through data collection and analysis for data traceability

Quality assurance

Quality assurance measures: tried and tested methods and techniques

Flexible pick & place robot

Pick & Place robots as the most commonly used applications in production and assembly

Pick-to-Light / Pick-by-Light-Systems

Pick-by-light systems compare the work step with the assembly sequence

Picking

Order picking: assembling goods, products and workpieces

Shelving systems

Swap shelving systems can be used for variant control

Automatic component provision

Automated component provision: Provide workpieces in the correct position

Cardboard Engineering

Cardboard Simulation: The importance of physical models for mechanical engineering

Digital factory: simulation of work processes in assembly

Simulation of human work with time analysis and ergonomics in the workplace

Robot-assisted sealant application

Perfect sealant placement at any time with robot-assisted sealant application

Optical measurement

Optical measurement of components and industrial plants

Tactile measuring for industrial assembly

Tactile measuring methods are particularly robust and fast

Image processing: surface inspection with the camera

Quality control thanks to image processing

Leak test

Automated leak tests to avoid unplanned rework

Mobile Cobot: mobile collaborative robots

The Mobile Cobot combines the advantages of robotics and humans to achieve greater efficiency in mechanical engineering

Automated Guided Vehicle (AGV)

AGVs as an indispensable aid in assembly and logistics

Conveyor belt

Use of a conveyor belt in an assembly line

Clamp Assmebly

Clamps increase accuracy of fit – reliably and quickly

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